A manufacturing plant running heavy machinery across multiple production lines, with high operational costs associated with downtime and maintenance.


A manufacturing plant running heavy machinery across multiple production lines, with high operational costs associated with downtime and maintenance.The plant lacked visibility into machine health: - Unplanned breakdowns halted production - Maintenance followed a reactive schedule - No data-driven insights on machine performance - Inefficient spare parts planning
Leapcodes implemented a smart factory toolkit: - Installed IoT sensors for vibration, temperature, and performance monitoring - Developed predictive models to forecast machine failure - Built dashboards displaying real-time operations - Automated alerts and integrated maintenance workflows into ERP
